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Technical Support Bulletin: Creating parts using the Thin feature option.
By Paul Niedermann

You can create parts and part features quickly and simply using the powerful “Thin Feature” option in SolidWorks. An entire part can be created using a simple open sketch entity inside a standard feature, such as extrude or revolve, by checking the thin feature option. This option allows a thickness to be created off the sketch in one-direction, from the mid-plane or in two-direction, at different thicknesses. Depending on the type of feature you can also auto-fillet corners or cap ends. Best of all, this all takes place in one feature.
See the examples and types below, on how this is done.

Extrude Thin Feature Uses an open or closed sketch, single or multiple entities. A closed sketch results in a hollow part. The example below shows two sketch entities with the thin feature option set to one-direction, the thickness set to .10 and the auto-fillet corners option set to .125.

If the reverse direction option is selected, notice the same part is now built to the outside of the line instead of the inside line, in the next image. Compare this to the previous image.

If you select the Mid-plane option the thickness will cross the sketch entity evenly in both directions.

If you select the Two-directions option the thickness will cross the sketch entity but allow for a different thickness in each direction.

The next image shows the resulting part with the auto-filleted corner.

Adding two more sketch lines results in opened end box, notice we now have the option to cap the ends.

If check the "cap ends" option, we now have hollow closed box.

Revolve Thin Feature Uses an open or closed sketch. A closed sketch results in a hollow part. The example below shows two open sketch entities with the thin feature option set, using a similar sketch as the first example but with a centerline add to revolve around.

The next image shows the same feature with a closed sketch. Again notice the hollow part.

Extruded Cut Thin Feature , Must be a closed sketch, must be used on an existing solid feature, results in multiple bodies. In this example a cylinder has a circular sketch on the top face cutting down through the part with the thin feature outside the sketch.

This image shows the part with the option to keep all bodies or selected bodies.

The final part, notice the two bodies in the solid bodies folder.

Revolve Cut Thin Feature , Must be a closed sketch, must be used on an existing solid feature, results in multiple bodies. In this example a cylinder has a circle sketch revolved around it with the thin feature selected and a thickness set a half toroidal section will be cut away.

This image shows the part with the option to keep all bodies or selected bodies.

The final part shown in section view, notice the two bodies in the solid bodies folder.

Swept Thin Feature Must have at least one closed Sketch profile and one separate sketch path. In this example two sketches are created the first ellipse for the profile the second spline for the path. In this case the Mid-plane option is selected.

This is the resulting part, with the thin feature option selected.

Loft Thin Feature Must have two separate closed sketches and can have other open sketch entities for guidelines but entity end points should pierce both closed sketches. In this example three sketches are created and dissimilar entities are lofted together, a rectangle is lofted to a circle along the guideline of a spline sketch.

The thin feature is added with the one-direction set outside the sketch.

The resulting part

 

 

 

 


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