Hybrid DECI Duo Support Removal and Surface Finish

Fast, effective dual-function support removal and surface finishing.

With the patent-pending Hybrid DECI Duo, support removal and surface finishing of 3D printed parts is automated in a single, multi-functioning system and designed with a space-saving footprint that optimizes production floor space. The Hybrid DECI Duo has been engineered for the most advanced 3D print materials such as resins, thermoplastics, and metals, and offer fast cycle times for even the most complex parts, including those with internal channels, organic geometries, and honeycombs.

The Duo’s unprecedented performance is a result of our Thermal Atomized Fusillade (TAF) technology, in which two perpendicular, single-axis jet streams comprised of compressed air, detergent, and suspended solids providing targeted blast sequences while utilizing 360° part rotation for maximum surface exposure. As a result, the DECI Duo is capable of removing supports and finishing surfaces of the following 3D printing technologies: SLA, SLS, DMLS/Binder Jetting, MJF, and SLS.

Through a combination of optimized energy, exclusive chemistry including detergents and suspended solids, the system is guided by PostProcess' proprietary AUTOMAT3D™ software to remove support material and provide the desired surface finish while preserving fine-detail part geometries. The Hybrid DECI Duo thinks like a member of your team, monitoring and reacting in real-time to maintain optimal conditions with sophisticated features like pre-programmed preventative maintenance schedules, intelligent cycle time programming, and one-touch repeatability with recipes stored within the software.

Thoughtfully designed, the Hybrid DECI Duo also includes an LED lighted chamber, noise-reducing features for a low dBa, and the flexibility of a manual mode to allow for hands-on part finishing. We’re always thinking about how to optimize efficiency, with considerations like casters for easy installation, a smart electrical panel design, and pass-through door capability to help streamline your entire additive manufacturing operation.

How It Works: Meet the DECI Duo Automated Dual Process Post-Printing Solution

DECI Duo Resources

Envelope Size

15 x 15 in.
(38 x 38 cm)

Hardware Features

Beckhoff™ digital interface:
Customizable settings
Set and save programs for future runs
Stainless steel envelope
Textured powder-coated enclosure
Counter-weighted vertical door
Fully insulated exterior
Casters for easy installation

PostProcess DECI Duo Support Removal and Surface Finishing

Size and Weight

69.5 x 37 x 94 in. (177 x 94 x 239 cm)
2180 lbs. empty, 2350 lbs. full

Consumables

PG5C Detergent
AS-SS, AS-ALO, SS-SS Suspended Solids

Full Technical Specifications Below

Download the DECI Duo Spec Sheet

Hardware Features

  • Beckhoff™ digital interface
    • Customizable settings
    • Set and save programs for future runs
  • Stainless steel envelope
  • Textured powder-coated enclosure
  • Counter-weighted vertical door
  • Fully insulated exterior
  • Casters for easy installation

Size and Weight

  • Envelope: 15” D x 15” H (38 cm x 38 cm)
  • Machine closed-door footprint: 69.5″ L x 37″ W x 94″ H (177 cm x 94 cm x 239 cm)
  • Machine open door footprint: 69.5″ L x 67″ W x 94″ H (177 cm x 170 cm x 239 cm)
  • Approximate Weight:
    • 2180 lbs. empty, 2350 lbs. full

AUTOMAT3D™ Software Features

  • Variable Tempertures
  • Intelligent cycle times
  • Proprietary Agitation Algorithms

Consumables

  • Consumables
  • PG5C Detergent
  • AS-SS, AS-ALO, SS-SS Suspended Solids

Electric

  • Voltage: 208V 3 Phase
  • Amperage: 60A
  • Connector: 560P9W (IP67)

EU Electric

  • Voltage: 400V 3 Phase
  • Amperage: 20A
  • Connector: HBL563P6W

Security Features

  • Emergency stop
  • Auto power off
  • Compliant with all OSHA regulations

PostProcess Surface Finish Consumables
All of PostProcess’ patent-pending engineered solutions have been developed for high-performance and optimized to use their additive formulated detergents and media. For the Hybrid Series, PostProcess offers suspended solids, which are a proprietary blend of detergents and alloys.